Understand the common sense of assembly line operation, the assembly line is indispensable for factory production, the assembly line conveyor generally has a roller, as the roller manufacturer, the smooth roller, introduces you to the factory assembly line operation is mainly divided into five parts to understand the common sense of the assembly line operation; Power roller line use and maintenance instructions
Turnstile Gate (Tripod Turnstile, Swing Barrier , Flap Barrier , Fare Gate ,Full Height Turnstile, Half Height Turnstile,Optical Turnstile,Slim Turnstile ) also called a baffle Gate or turnstyle, is a form of gate which allows one person to pass at a time. It can also be made so as to enforce one-way traffic of people, and in addition, it can restrict passage only to people who insert a coin, a ticket, a pass, or similar. Thus a turnstile can be used in the case of paid access (sometimes called a fare gate or ticket Barrier when used for this purpose), for example to access public transport, a pay toilet, or to restrict access to authorized people, for example in the lobby of an office building.
Turnstiles were originally used, like other forms of stile, to allow human beings to pass while keeping sheep or other livestock penned in. The use of turnstiles in most modern applications has been credited to Clarence Saunders, who used them in his first Piggly Wiggly store.
Understand the common sense of assembly line operation, the assembly line is essential for factory production, the line conveyor generally has a roller, as the roller manufacturer, the roller is easy to introduce, the factory assembly line operation is mainly divided into five parts:
Langfeng is a manufacturer of various rollers such as: Stainless steel drum | No power roller | Sprocket roller | PVC roller | Galvanized roller | Heavy duty roller | Roller ladder | Taper roller | Rubber roller | Power roller. .
First, do a good job prenatal planning.
The factory assembly line must be planned in advance. Before you go to the assembly line, you should do pre-production planning, identify the quality requirements of customers, and understand the delivery period. Try to understand the key points and difficulties in the entire production process, and prepare for the pre-production, so that you can prepare for it.
Second, arrange the plan.
1. When the production line is officially produced, it is necessary to plan the output of the finished product on the same day.
2. For semi-finished products, it is necessary to plan a production rate that is slightly higher than the finished product.
3, when arranging the process, we must consider the difficulty of the process, how many products can be done in a day, how much work needs to be done to meet the requirements of the next process.
4. Simultaneous production of semi-finished products and finished products. Semi-finished products can not be backlogged. When the semi-finished products are relatively simple, it is easy to cause semi-finished products to accumulate when there are many processes. Because there is too much backlog of semi-finished products, the probability of quality problems will increase when the finished products are suddenly struck out, and the quality problems after the finished products are difficult to solve. If the semi-finished product is produced synchronously with the finished product, quality problems can be improved at any time, so that it will not cause too much rework.
Third, the arrangement of the finished product process.
In fact, the finished product does not mean that the task has been completed. After the finished product is out, it is necessary to check the goods by the inspector to check the OK. Therefore, do not backlog after the finished product comes out, and check it in time.
Fourth, the treatment of rework.
The instructor and the inspector should communicate frequently, and find a solution to the quality problems found in each process. Never let a problem continue. Otherwise, the assembly line will be messed up and cannot be unblocked. The most important thing about the factory assembly line is the process error.
Five, the mantissa follow up.
When the semi-finished products and finished products are on the line, all relevant materials must be collected to complete a clear one and cannot be dragged. Otherwise it is easy to affect the delivery schedule and the production plan for the next product.
In general, to ensure that the factory assembly line is unimpeded, the most important thing is to ensure that each process can not be backlogged, from the upper assembly line to the packaging, no matter which process is like a relay race, one is followed by one. Increasing the production efficiency of the assembly line is the job of our production managers. The specific implementation methods of different production lines are different. We must discover innovations from daily production and life, and create higher benefits for enterprises.
Unpowered roller line use and maintenance instructions:
I. Introduction and instructions for use
The non-powered roller conveyor is a conveying device used in an automated assembly line. The mechanical part is mainly composed of a frame, a roller and a guide edge. According to the product process requirements, the transfer is manually pushed to complete the required functions.
Second, maintenance This equipment maintenance maintenance level and maintenance and secondary maintenance.
(1) First-level maintenance Daily maintenance is mainly done by post work and is carried out every day.
1. Check whether there are any materials, tools and debris stacked on the conveyor line before going to work every day. Will it affect the normal operation;
2. After the machine is shut down before going to work every day, remove all kinds of waste residue from the working area of ​​the conveyor line.
(2) Secondary maintenance The secondary maintenance shall be carried out regularly by a special person (special class), usually once every one to two months.
1. Check if the drum has a curved depression;
2. Check whether the drum mounting rail has bending deformation, and whether the connecting screws of the rails, brackets and other components are loose, and adjust;
3. Check if the drum rotation is flexible and there is no obvious abnormal noise.
Third, lubrication machinery mechanical moving parts to maintain good lubrication, is the basic premise to ensure the good operation and normal life of the equipment.
Lubricate the roller bearings every month.
Fourth, safety precautions
1. During the operation of the online body, do not put your hands and feet between the rollers. Otherwise, injury accidents may occur.
2. It is forbidden to put tools and sundries on the line body;
3. When placing the workpiece (tooling plate) to the line, it should be placed lightly in the middle of the line body to avoid damage to the drum due to strong impact;
4. Employees should pass the safety knowledge training before they are employed.
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