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Jinan Steel Bearing Management Status and Improvement Measures (1)

Source: China Bearing Network Time: 2014-05-24

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Bearing supply is an important part of spare parts supply; it occupies an important position in production; it is known as the “live joint” of equipment. The quality of bearing handling is not only directly affecting whether the production can be carried out normally; The bump of production cost.
1 Jinan Steel Bearing Handling Status and Existing Problems Jinan Steel's Bearings Implementation Implementation Uniform Supply and Relative Convergence Management Mode. Jinan Steel Information Department undertakes bearing supply missions for the repair of 16 production branches of Jiji Steel Co., Ltd. and some group companies. The annual supply of bearings for the data office is about 60 million yuan; followed by the completion and commissioning of many projects; the cost is added at a faster rate, Jigang Steel Processing Company, the Third Ironmaking Plant, Zhangmayu Iron Mine, Bao Dezhou Furnace Co., Ltd. acquired it on its own; some of the bearings cost about 10 million yuan per year. The quantity of bearings purchased by the spare parts of Jigang Steel Equipment Department should also exceed 10 million yuan. This way, the entire Jinan Iron and Steel Group Co., Ltd. is only used for production. Repaired bearings cost more than 80 million yuan.
Currently; in the entire Jinan steel range; there are more than 2,200 kinds of bearings with historical records; according to calculations; there are usually 400 kinds of bearings that are costly; some standard bearing costs have certain rules. But the current Jinan Bearing There are the following problems in handling:
1) In terms of the distribution of the bearing warehouse; Jinan Steel currently has only one bearing total warehouse lacking 300 m2; some other bearings have no special storage warehouse; the bearings are stored with many other items; the storage is not standard. Liku recovers from the situation; some bearing packaging is damaged; rust is severe; can not be used for production and repair; forming a lot of dregs. According to the general calculation; due to poor storage, the cost of bearing is invalid; at least 500,000 yuan per year.
2) Due to the lack of inventory in the general warehouse; the concerns of each operating unit affect the production; blind and repeated storage; a lot of backlogs are formed; then the capital occupancy rate is increased; the capital turnover is affected; the annual clearance warehouse; there is a backlog of some back bearing As a transfer agent. Because many bearings are special types; can not be adjusted; and have to be transferred to the operation department to reduce the price. This some bearing loss costs at least 500,000 yuan per year.
3) Due to the dispersal; the number of warehouses added by each unit and the handling personnel; together; due to the acquisition of the subsidiary by the subsidiary. The tail of the Huaikan River is tired and the sun is swaying, the hangs and the rocks are stopped. All the secondary bearing units of the steel have established computer equipment to handle the files; the associated spare parts data of each equipment has been input into the computer system; the related personnel can grasp the amount of the bearing in time. The warehouse operators can fully utilize the modern processing skills; relying on the internal Computer network; summon the usage of each unit bearing; formulate a reasonable storage quota; this storage should contain all the bearing standards of the existing secondary storage; only the quantity should be more reasonable.
2 The solution to the problem 2. The solution of the bearing library The warehouse equipment mainly includes the warehouse building and related storage equipment. The bearing storage scheme is based on the existing warehouse equipment and storage mission; the storage and storage of various types and various bearings in space and time. All organizations are made up. The main warehouse of the Jinan Steel Information Office is mainly; the reasonable inventory of small bearings is stored; the normal turnover needs are satisfied; and another; one bearing sub-library is added in the primary production area; Bearing; can save twice the freight; convenient for the branch.
2. 2 bearing storage handling 1) to provide excellent storage conditions. Bearings are more delicate wearing parts; and it is easy to rust. According to the experience of repeated recovery; some bearings are not due to equipment screening to form a backlog; It is not appropriate to rust and rust; therefore, it should be kept safely.
2) Scientific protection and protection should be carried out. The stock bearing is subject to changes due to the influence of external natural factors; the necessary preventive measures should be adopted; change according to 捺; change and loss.
1 Add bearing storage strength and protection personnel; serve as bearing storage and protection for Quanji Steel.
2 pairs of bearings returned to the general warehouse; inspection by the general warehouse custodian; removal of the damaged bearings, packaging of anti-rust oil from the head.
3 The staff of the data department at all levels regularly check at the discharge points; find the bearings that are not properly stored; immediately recover them (with appropriate disposal methods); and carry out anti-rust packaging from scratch.
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